Eagle Alloy

Our Facilities

John Workman flight NEW Plant photos 2012The Eagle Alloy facility is 290,000 square feet and is located at 5142 Evanston Avenue in Muskegon, Michigan.

OFFICE HOURS:
7:30 AM – 4:30 PM  Monday – Thursday
7:30 AM – 4:00 PM  Friday

Virtual Plant Tour

We know it’s important for you to tour our facilities and that’s why we’ve provided these photos as a first step in getting to know the Eagle Alloy.

Equipment List

We have a printable version of the facilities list available for your convenience.

Eagle Alloy Facilities List

Last updated  3/20/2020

Melting & Pouring Equipment

  • Six 5,000 lb. Dual-Trak Inductotherm Coreless Induction Furnaces with two 1750+KW Power Supplies
  • Three 5,000 lb. Dual-Trak Inductotherm Coreless Induction Furnaces with 1750KW Power Supply
  • Two 5,000 lb. and one 1,000 lb. Inductotherm Coreless Induction Furnaces with 1500KW Power Supply
  • Fourteen Royer Pouring Tunnels

CAD Software

  • Three seats of Solid Edge 3D Solid Modeling package
  • One seat of Cimatron Software

Casting Simulation

  • One seat of MAGMAsoft Solidification Simulation software (8-core license)

3D Laser Scanner

  • Creaform EXAscan

Sand Testing Equipment

  • Two Hot Tensile testing machines
  • Two Dietert Detroit Sand Hardness Testers
  • Two Melt Point Test
  • Sieve Pan Screen Tests
  • Loss on Ignition (LOI) Test
  • Shell Transverse Test
  • One Dietert Ultrasonic Clay Scrubber
  • One AmScope Microscope
  • One Magnetic Agitator

Shell Core & Mold Equipment

  • One Shalco 15 X 20 Shell Molding Machine
  • Nine Shalco 20 X 30 Shell Molding Machines-Eight Setup For Tandem 30 x 40 Capability
  • Eleven Shalco 16 X 24 Shell Molding Machines
  • Fourteen Redford Shell Core Machines
  • Eight Shalco U180 Shell Core Machines
  • One CE Cast High Speed Auger Mixer for Airset Molding (300 lbs/min)
  • One Kloster Rollover

Airset Core & Mold Equipment

  • One CE Cast High Speed Auger Mixer for Airset Molding (300 lbs/min)
  • One Kloster Rollover

Cleaning & Gate Removal

  • Two ABB Robots Equipped for Grinding Castings
  • Three Pangborn 4-in-1 Reclaimers; 34 Cubic Foot Blast & Reclaimer
  • Two 34 Cubic Foot Pangborn Tumble Blast
  • One 24 Cubic Foot Pangborn Tumble Blast
  • Four Fox 30hp Snag Grinders with 30″ Wheels
  • Thirty-Two 1000 Amp Miller Air Arcs
  • Two Arc & Wire Feed Welders
  • Assorted Handheld Air Tools
  • Seven Dake Presses (two 150-Ton, five 100-Ton)
  • Two Hand Plasma Arc Cutters
  • Two AW Bell Belt Grinders #RGS460
  • One Didion D-150 w/Media Drum
  • Seven TIG Weld Stations

Sand Coating Plant Equipment

(Capable of Coating 9.5 Tons of Sand/Hour)

  • One 200 Ton Sand Tower
  • One 100 Ton Sand Tower
  • Four 40 Ton Coated Sand Towers
  • Sand Heater
  • Continuous Mixer
  • Batch Mixer
  • Thermal Oxidizer

Quality Control & Testing Equipment

  • Two Thermo Scientific ARL3460 spectrometers capable of running, but not limited to, carbon steel, stainless and nickel-base materials
  • Two 5,000 AMP Magna-Flux Magnetic Particle Testers, Type H-710
  • Dye Penetrant Capabilities
  • One Pittsburgh Instrument & Machine Company Brinell Hardness Tester with 1-20X Bausch & Lomb Scopes
  • One Detroit Testing Machine Company Hydraulic Brinell Hardness Tester Model PHL-3 with 1-20X HiLight Brinell Scope
  • One Brinell Optical Scanning System, OS-300WC
  • One Pantak HF320 X-Ray System

Heat Treating

  • Three Annealing & Normalizing Furnaces, capable of 2050° Maximum Temperature
  • Two Water Quench Tanks
  • Two Quench & Temper Furnaces with Polymer Quench Systems (2-rack capability)
  • Six HTF Air Ratio Low Oxygen Heat Treat Furnaces
  • One Thermal Care Water Cooling System

Air Power

  • 300hp Gardner-Denver Compressor
  • 200hp Gardner-Denver Compressor
  • 150hp Ingersoll Rand Compressor
  • Two 125hp ATLAS COPCO
  • One 150hp ATLAS COPCO
  • ManagAIR System

Sand Reclamation Equipment

(Capable of reclaiming 4.25 Tons of Sand/Hour)

  • One 200 Ton Trane Chiller
  • One Calcafire Thermal Reclaimer
  • One Deduster
  • One 200 Ton Sand Tower
  • One Simpson Proclaim Clay Scrubber

Updated 3/20/2020