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Shell Molding Tolerances and Capabilities
Airset Casting Tolerances and Capabilities
Shell Mold Process Guide
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Case Study: Reverse Engineering on an Expedited Timeline
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Casting & Machining Glossary
3D Sand Printing
Sand cores made using the 3D printing process.
Close up of largest 3D-printed core of this project. Roughly 8” x 16” x 6”
Slab core made using the 3D printing process. Roughly 16” x 14” x 3”
Slab core made using the 3D printing process. Roughly 5” x 14” x 3”
Pillar core made using the 3D printing process. Roughly 3” x 3” x 16”
The design for the 3D-printed cores and their location in the molds was determined via use of in-house CAD software.
3D-printed cores were placed into traditional airset molds.
Molds with 3D-printed cores poured using traditional pouring methods. Gating schemes determined using in-house CAD solidification software.
Resulting high-strength steel casting ready for in-house 3D scan / dimensional verification 3 weeks after receipt of purchase order.
3D scanning confirmed casting met print tolerances.
Click on a photo to begin the slide show.